Circular Materials | Recycled Feedstocks | Hyperion Systems
a group of three metal cylinders sitting next to each other

Circular Materials

MATERIALS

Recycled and recyclable feedstocks for lower-impact manufacturing.

Hyperion develops circular material pathways using recycled composites, industrial waste streams, and validated feedstocks for structural tooling and production applications.

Circular manufacturing

LFAM THERMOPLASTICS PRODUCTS (IMPACTS)

Circular material flows capture industrial waste streams, process them through polymer compounding and testing, then return them to production as qualified feedstock for large-format additive manufacturing.

a pile of plastic bags filled with lots of trash

Local industrial waste stream

Polymer compounding

Polymer compounding

a machine that is sitting inside of a building

Qualified feedstock

Material development and testing

Material development and testing

LFAM manufacture

Production-ready material systems

Production-ready material systems

Why circular materials

Environmental impact reduction

Diverting industrial waste from landfill while reducing demand for virgin polymer production and associated carbon emissions.

Material cost reduction

Cost-efficient alternative to virgin materials for applications where recycled composites meet performance requirements.

Local material supply

Regional waste streams create local material sources, reducing dependency on international polymer supply chains.

Circular manufacturing capability

Supports sustainable manufacturing programs and circular economy objectives for defense, marine, and construction sectors.

Environmental impact reduction

Diverting industrial waste from landfill while reducing demand for virgin polymer production and associated carbon emissions.

Material cost reduction

Cost-efficient alternative to virgin materials for applications where recycled composites meet performance requirements.

Local material supply

Regional waste streams create local material sources, reducing dependency on international polymer supply chains.

Circular manufacturing capability

Supports sustainable manufacturing programs and circular economy objectives for defense, marine, and construction sectors.

Recycled and circular composites

Advantages of custom formulations

KEY PROPERTIES

Cost-effective

Derived from industrial waste streams

Tuned mechanical performance

Cost-efficient alternative to virgin materials

Supports circular manufacturing

USE CASES

Sustainable products

Tooling

Low-medium structural components

Explore circular material capability

Connect with our team to discuss waste stream characterization, material validation, and production pathways for circular manufacturing.

Explore circular material capability

Connect with our team to discuss waste stream characterization, material validation, and production pathways for circular manufacturing.