HYPERION

Capabilities

Industries

Systems

Materials

Applications

Company

Insights

Contact

HYPERION

Capabilities

Industries

Systems

Materials

Applications

Company

Insights

Contact

HYPERION

Capabilities

Systems

Industries

Materials

Applications

Company

Insights

Contact

a group of three metal cylinders sitting next to each other

Tooling & Moulds

APPLICATIONS

Tooling & Moulds

APPLICATIONS

Tooling & Moulds

APPLICATIONS

The application

Tooling, moulds, and formwork are required in manufacturing and construction processes, particularly for projects in remote or time-sensitive environments. These components enable production and construction workflows, but are typically sourced externally with long lead times and high costs.

The challenge

Conventional toolmaking is slow, expensive, and often poorly suited to large-format, low-volume, or iterative production requirements.

01 /

Long lead times for parts or tooling

01 /

Long lead times for parts or tooling

02 /

Dependence on freight and external suppliers

02 /

Dependence on freight and external suppliers

03 /

Limited flexibility once deployed

03 /

Limited flexibility once deployed

04 /

Delays impacting project timelines or operations

04 /

Delays impacting project timelines or operations

The solution

Hyperion brings production capability closer to where infrastructure is deployed, reducing dependence on distant suppliers, long lead times, and fixed tooling pathways.

Production closer to site
Large-format additive manufacturing can reduce vessel hull production from weeks or months to days, supporting faster prototyping, iteration and deployment.
Faster infrastructure delivery
Containerised production systems designed for regional, remote and operational environments.
Flexible infrastructure manufacturing
Training and handover support for operators, supporting safe deployment, system familiarisation and operational readiness.
Advanced composite and recycled materials capability
Manufacturing capability positioned closer to where systems are needed.
Maritime infrastructure resilience
Rapid design updates and modular manufacturing workflows supporting evolving operational requirements.

01 /

Tooling-free production pathways

02 /

Design flexibility before commitment

03 /

Large-format capability

04 /

Reduced supplier and freight dependency

05 /

Advanced and recycled materials capability

Tooling-free production pathways

Large-format additive manufacturing produces moulds, plugs, patterns and fixtures without the intermediate hard-tooling step, compressing the timeline between design and usable tooling.

silhouette of people standing on tower crane during night time

Application pathways

Application pathways and production outputs for tooling, moulds, plugs, patterns, fixtures, and production aids.

Applications

01 /

Uncrewed Surface Vessel (USV) hulls

01 /

Uncrewed Surface Vessel (USV) hulls

02 /

Maritime surveillance platforms

02 /

Maritime surveillance platforms

03 /

Autonomous inspection systems

03 /

Autonomous inspection systems

04 /

Modular payload structures

04 /

Modular payload structures

05 /

Rapid prototyping and testing

05 /

Rapid prototyping and testing

06 /

Maritime security and ISR applications

06 /

Maritime security and ISR applications

07 /

Mission-specific vessel configurations

07 /

Mission-specific vessel configurations

Outputs

01 /

Large-format vessel hulls

01 /

Large-format vessel hulls

02 /

Process window development and optimisation

02 /

Process window development and optimisation

03 /

Structural maritime components

03 /

Structural maritime components

04 /

Modular payload housings

04 /

Modular payload housings

05 /

Prototype autonomous platforms

05 /

Prototype autonomous platforms

06 /

Custom tooling and fixtures

06 /

Custom tooling and fixtures

07 /

Deployable operational components

07 /

Deployable operational components

08 /

Marine infrastructure systems

08 /

Marine infrastructure systems

Discuss your tooling & moulds requirement

Connect with our team to discuss your tooling brief, lead time constraints, and production pathways for moulds, plugs, fixtures, and large-format production aids.

Discuss your requirement

Discuss your tooling & moulds requirement

Connect with our team to discuss your tooling brief, lead time constraints, and production pathways for moulds, plugs, fixtures, and large-format production aids.

Discuss your requirement

HYPERION

HYPERION

HYPERION

Tooling & Moulds

Tooling & Moulds

Tooling & Moulds

The application

Tooling, moulds, and formwork are required in manufacturing and construction processes, particularly for projects in remote or time-sensitive environments. These components enable production and construction workflows, but are typically sourced externally with long lead times and high costs.

The challenge

Conventional toolmaking is slow, expensive, and often poorly suited to large-format, low-volume, or iterative production requirements.

01 /

Long lead times for parts or tooling

01 /

Long lead times for parts or tooling

02 /

Dependence on freight and external suppliers

02 /

Dependence on freight and external suppliers

03 /

Limited flexibility once deployed

03 /

Limited flexibility once deployed

04 /

Delays impacting project timelines or operations

04 /

Delays impacting project timelines or operations

The solution

Hyperion brings production capability closer to where infrastructure is deployed, reducing dependence on distant suppliers, long lead times, and fixed tooling pathways.

Production closer to site

Large-format additive manufacturing can reduce vessel hull production from weeks or months to days, supporting faster prototyping, iteration and deployment.

Faster infrastructure delivery

Containerised production systems designed for regional, remote and operational environments.

Flexible infrastructure manufacturing

Training and handover support for operators, supporting safe deployment, system familiarisation and operational readiness.

Advanced composite and recycled materials capability

Manufacturing capability positioned closer to where systems are needed.

Maritime infrastructure resilience

Rapid design updates and modular manufacturing workflows supporting evolving operational requirements.

01 /

Tooling-free production pathways

02 /

Design flexibility before commitment

03 /

Large-format capability

04 /

Reduced supplier and freight dependency

05 /

Advanced and recycled materials capability

Large-format additive manufacturing produces moulds, plugs, patterns and fixtures without the intermediate hard-tooling step, compressing the timeline between design and usable tooling.

Application pathways

Application pathways and production outputs for tooling, moulds, plugs, patterns, fixtures, and production aids.

Applications

01 /

Uncrewed Surface Vessel (USV) hulls

01 /

Uncrewed Surface Vessel (USV) hulls

02 /

Maritime surveillance platforms

02 /

Maritime surveillance platforms

03 /

Autonomous inspection systems

03 /

Autonomous inspection systems

04 /

Modular payload structures

04 /

Modular payload structures

05 /

Rapid prototyping and testing

05 /

Rapid prototyping and testing

06 /

Maritime security and ISR applications

06 /

Maritime security and ISR applications

07 /

Mission-specific vessel configurations

07 /

Mission-specific vessel configurations